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    NextStar is your specialists in concrete crack repair for foundation and slab floor restoration. Polyurethane foam, Epoxy, Polyurea, Special Urethanes and Carbon Fiber for concrete. National # 1-866-445-3984

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    Concrete crack repair products are used by contractors and professionals for foundation crack and slab repair.  Also offering a select line of D-I-Y products to the public. Enter Here

  • concrete foundation crack repair with urethane foam or epoxy

    Foundation Crack Repair Kits

    Concrete Cracks

    Premium Polyurethane foam or Epoxy injection for basement concrete foundation cracks, to stop leaking foundations or repair of structural foundation walls using Epoxy.

  • concrete floor slab crack restoration and structural reinforcement

    Repair of broken concrete slab floors

    Slab Floors

    Preferred solutions that can effectively repair common problems with broken or cracked concrete floor slabs. Solutions for structural repair of concrete slabs including carbon fiber solutions for reinforcement.

  • Concrete foundation reinforcement with carbon fiber stronger than steel

    Concrete Reinforcement

    Carbon Fiber

    Carbon Fiber solutions for cracked or bowed concrete structurally reinforced with carbon fiber, stronger that steel but at a reduced cost. Carbon fiber provides a modern proven solution to an old problem and easy to apply.

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NextStar-technologies-concrete-foundation-crack-injection-repairCategory ListPolyurethane-crack-injection-kits
NextStar-technologies-concrete-foundation-crack-injection-repairFeatured ItemsPolyurethane-crack-injection-kits
Carbon Fiber Grid Stitch Concrete Repair Kit
Carbon Fiber Fortress Grid-Stitch™ Kit
Fortress Grid-Stitch™ is a concrete crack control carbon fiber grid stitch for use as crack stitching and strengthening of concrete and masonry structures. For concrete Floors and walls, pools.
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$74.00 USD
10 ft DIY ULV Auto Injector Kit 3 for Ultra Small Cracks
10 ft UltraLow Viscosity Auto Injector Kit 3
10 ft DIY Epoxy Foundation Crack & Snaptie Auto Injector kit for super fine hairline crack repair using low-pressure injection with ultra low viscosity epoxy. Includes everything needed to repair a crack 1/64th of an inch or smaller and up to 10 ft long.
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$189.00 USD
High Pressure DIY Foundation Crack Injection Repair kit w/ Packers
High Pressure DIY Crack Kit
High-Pressure kit for actively leaking crack repair of small leaking concrete cracks on poured concrete foundations. Includes 25 Injection packers, chemical, and application tools.
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$199.00 USD
10ft Polyurethane Concrete Foundation Crack Repair Kit Upgradable to 60ft
10ft Polyurethane Upgradable Pro Kit4
10ft Pro Polyurethane Concrete Crack Injection Kit optional Upgrades to 60ft for Leaking foundation basement walls, Professionally repair concrete wall cracks from 1/32 to 3/8 in wide.
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$219.00 USD  $199.00 USD
Carbon Fiber Stitch Staple and Epoxy 8-15 ft Ultimate Repair Kit
Carbon Fiber 8-15 ft Ultimate Repair Kit
The Ultimate kit to do a structural concrete wall crack repair kit. A combined kit of Epoxy Foundation Injection and Carbon Fiber Stitches to repair up to 15 ft of wall cracks in an easy to use kit.
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$301.00 USD  $275.00 USD
DIY Carbon Fiber Wall Repair Kit
DIY Carbon Fiber Wall Repair Kit
DIY Carbon Fiber Fabric 55ft wall repair kit 6 straps with epoxy and instructions to repair up to 28 feet of wall coverage. Includes a free epoxy applicator.
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$999.00 USD
Basic procedure for crack injection repair
NextStar-technologies-concrete-foundation-crack-injection-repairMethod for concrete crack injectionPolyurethane-crack-injection-kits
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 The standard method of low pressure polyurethane and epoxy crack injection

Why Low-Pressure Injection for Concrete Wall Crack Repair?

The secret to effective low-pressure crack injection for basement wall crack repair - using either epoxy or polyurethane foam - is a gradual introduction of the liquid polymer into the crack at low pressures (20 to 40 psi). This method requires some patience, but it allows the applicator to monitor the injection process and ensure that the crack is completely filled. An incomplete injection of a crack is the most common reason for crack repair failure.

To fill a typical concrete crack in a residential foundation wall, injecting at pressures above 40 PSI may not be effective. Liquids prefer to take the path of least resistance. At higher pressures, the liquid has enough force to and rise up the crack without filling the backside of the crack which is often narrower than the front of the crack. The applicator can only determine how the crack is being filled by watching the progress of the liquid traveling from port to port. 

At pressures under 40 psi, the liquid epoxy or urethane can only get to the port above it by first filling to the back of the crack and then rise as it fills the concrete wall crack. As a consequence, when the applicators see material coming out of the respective port above or adjacent to the port being filled, he (or she) knows that the basement wall crack is filled with the product up to that point. At pressures greater than 40 PSI, the liquid can overcome gravity and reach the port adjacent to the one being filled without filling small sections of the wall crack.

The Recommended Method for Repairing Foundation Cracks

The following is a basic guide for structural repairs and waterproofing procedures for poured foundation cracks. The methods of repair have been compiled from several professionals throughout North America who utilize epoxies and polyurethanes for reconstruction.

Concrete Surface Preparation


Remove loose or flaking concrete with a wire brush or grind the surface to ensure proper bond of the surface seal paste. Always wipe the surface prior to applying surface seal no matter what method of removal is used (i.e. power washing, grinding, wire brushing, scraping, etc).

Installing Injection Ports

Surface ports are most commonly used for low-pressure injection into concrete wall cracks. Mix a small amount of the surface seal and apply it to the flange portion of the surface port being careful not to cover the port hole. A small amount is needed to tack the port in place. Place surface port directly over crack and press firmly to ensure a good bond. The ports are placed 8-10 inches apart on 10-inch width concrete. Corner ports can be used for wider foundation cracks or in corners where surface ports cannot be utilized. Specialized corner ports are also a viable approach for hard-to-reach corners. Surface ports eliminate the chore of drilling into the concrete, reducing labor, time and clean-up.

Sealing the Surface


Use Epoxy surface seal paste to seal over the surface ports and exposed cracks. The paste is formulated to cure in anywhere from 10 minutes to three hours. The more paste that is mixed at one time, the faster it will cure. Mix in small amounts to avoid waste.

The fast setting paste gives an excellent surface seal with high bond characteristics which allows injection easily at 20-50 PSI pressures. The entire exposed crack should be covered with surface seal leaving only the port hole uncovered. The seal paste should extend one to two inches on either side of the crack and feathered edged to reduce seepage.

The surface seal paste is cured and ready for injection when you cannot make an impression in it with your fingernail. If the concrete is cool, mix a portion of the surface seal paste and apply it in thicker layers to cure faster. In any case, do not begin injection until surface seal resists your fingernail. Structural cracks move when concrete goes through a temperature cycle, which occurs normally over a 24 hour period. Surface seals will frequently cracks fromthe movement if not restrained by epoxy injection. This condition requires the scheduling of injection within six hours after sealing the crack.

Injection Material, Tubes and Dispensing Systems


After the crack has been sealed and the injection ports installed it is a good idea to flush water into the ports to clean out the crack and prepare for an injection of Polyurethane. Water flushed through the wall will not affect Epoxy  injections and is a simple test to see how well the repair was sealed up as you do not want to lose product from a leak. Generally, our products are dispensed with a standard dual tube injection gun supplied in the more advanced kits.


Foundation Crack Repair Injection



Inject at 20-40 PSI into the lowest port on the wall until the epoxy or urethane begins to flow from the port above it. Plug the first bottom port with a cap provided and move up to the next port, repeating this procedure until the entire crack has been filled with the epoxy or polyurethane. Epoxy should be topped up after 20 min or so to replace any epoxy that has leaked out to the outside.

Wide cracks will accept epoxy or urethane foam freely and do not require high pressure. Tight cracks, however, also require slow, continuous pressure of 20-50 PSI to reduce the possibility of leaks or blow-outs. If you feel pressure building within the cartridge, allow time for the material to seep into the crack before applying additional pressure. Remember, liquids cannot be compressed and need time to penetrate the crack. Let the compression spring on the “Jake” dispensing tool push the material into the crack. Pump the trigger mechanism only as required to keep the compression spring actuated.

Hairline cracks will require special care. Hairline cracks will accept a smaller volume of epoxy in a given period of time but will penetrate a larger area of crack surface. Patience is required to effectively seal a hairline crack.

Finishing the Repaired Structure

The injection ports can be removed after 24 to 48 hours at room temperature when using epoxies; one to two hours with urethane foam. This allows adequate time for the epoxy or urethane foam to cure and penetrate into the cracks. The ports can be removed by striking with a trowel or hammer. If cosmetic appearance is preferred, the surface seal can be chipped, ground (with sanding disk), or burned off. The surface seal is paintable if grinding is not desired. Wear protective clothing and breathing apparatus while grinding. If cosmetic appearance is preferred, the surface seal can be chipped or grounded off (with sanding disk).

To save time of grinding or chipping off the surface seal, NextStar offers a removable surface seal,  322 Seal-n-Peel Surface Seal. It easily removes from the top in one easy step, leaving an almost invisible repair job.

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Nextstar Technologies offers many different solutions to solve nearly any problem for the homeowner or contractor alike.
Call us today if you need any assistance choosing the correct solution to your cracked or broken concrete foundation needs.

Ph 866-445-3986 NextstarTech.com and NextStar.ca 

Basics for low-pressure crack injection of epoxy or polyurethane for the repair of cracked and leaking concrete foundations.Structural and nonstructural methods of foundation crack injection.
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