• Concrete and Block bowed walls supported with carbon fiber

    Carbon Fiber for Concrete

    Wall Reinforcement

    NextStar is your specialist in Carbon Fiber for poured concrete and cinder block walls. Carbon fiber is an excellent choice for bowed or walls that need extra strength. Easy to apply and more robust than steel.

    .

  • carbon fiber and epoxy reinforcement of cracked concrete walls

    Certified and Tested Carbon fiber

    Quality Supply

    NextStar concrete crack repair products are of the highest quality and tested proven products with ICC certifications.

  • carbon fiber concrete wall kits

    DIY Foundation Carbon Wall

    Carbon Fiber Fabric

    NextStar easy to use Carbon Fiber Fabric Reinforcement wall kits provide fast and effective structural support.

  • Carbon fiber wall straps fabric for concrete

    Carbon Fiber Staples for Walls and Floors

    Staples & Stitches

    Fortress carbon fiber concrete Staples & Stitches are a preferred product for contractors used on foundation walls, concrete swimming pools, and decks, used for many years with proven results.

  • Concrete reinforcemnet carbon fiber staples and stitching dogs

    Reinforcement of Concrete with

    Stitching

    Carbon Fiber Stitching and staples are a cost-effective solution to prevent re-cracking of concrete floors and are a preferred solution before any floor coatings are applied.

600gsm carbon Fiber for Concrete wall repair
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600 GSM  Carbon Fiber Fabric for Concrete with Epoxy
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600 GSM  Carbon Fiber Fabric for Concrete with Epoxy
Item Name:

600 GSM Carbon Fiber Fabric for Concrete with Epoxy

Item #:
600 GSM Carbon Fiber Bulk Per FT
Price/ea:
$12.00 USD
$10.80 USD (Discount for 75ft Precut)
$9.84 USD (Discount for 150ft Roll )
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 Contents: of Orders Minimum 10ft or 3M

Carbon fiber for concrete bulk supply with Epoxy 1 - 150ft long roll carbon fiber 600GSM Uni-Directional fiber 6in wide

Epoxy for carbon finer supplied 900mls /Av of Epoxy  per 10ft ordered

Upgrade to 162ft or 50M Upgrade  to 150ft and receive discounts 

Accessories supplied Disposable (+) are increased based on order volume 

Roller Tray 1 - Roller tray

Roller Head 1 - Roller heads and Roller+

Epoxy rollers 2 - Square Trowels

Roller Tray Mixing Bucket+ - Gloves+

Instructions 1 - Instructions Document

  • Requires that you have grinding equipment to prepare and decontaminate the concrete surface before application.

600 GSM Uni-Directional Carbon Fiber Fabric   (grams per square meter)6in Wide

600 GSM is perfect for Poured or Block walls with cracked walls or curved applications to prevent re-cracking.
Ideal for a contractor as general use carbon fiber for concrete reinforcement. Unidirectional carbon provides the best carbon fiber applications solution as it has the least elongation or stretch before it is under full load.  Woven Carbon fabric from others allows for much more movement of the concrete crack, joint and may contribute to the failure of the intended repair. Account for a maximum spacing when reinforcing block or poured walls of 4ft vertically or horizontally.


Applications of 600gsm Unidirectional Carbon Fiber

use as Carbon fiber wall strap Reinforcement to Poured or Masonry Block walls
Block or Poured concrete walls Use to form Carbon Fiber Wall Straps
Retaining walls Retaining walls
Reinforce concrete corners Reinforce exterior concrete corners
Support window openings or lintels Reinforce foundation window openings or lintel
Carbon Fiber fabric can be used horizontally n concrete walls Use horizontally to bridge openings

Steps of Application of the Carbon Fiber

1. Prepare any wall cracks if a poured wall using Epoxy Crack Injection if a block wall re-tuckpoint any broken mortar joints.

2. Using a diamond cup wheel with a grinder and dust shroud, decontaminate the concrete surface and vacuum all dust off the concrete wall surface.

3. Layout carbon fiber on a clean surface to cut to proper length as needed.

4. Mix the Fortec Epoxy 2:1 ratio in a mixing cup

5. Apply some epoxy to the concrete surface approximately 6 in wide where the carbon fiber is to be installed using trowel and roller. Also roller one side of the carbon that is to be applied.

6. Apply the fabric to the concrete with the epoxy coated side toward the wall and using the roller supplied, roll the material while adding more epoxy.

7. At this point, using the square trowel supplied and using the flat side trowel, the epoxy into the fabric to work it into the Carbon Fiber Strap. Make sure that you have the carbon fabric held down so it does not move.

8. Re-roll the fabric to smooth out the epoxy and add more epoxy as needed.

600gsm Carbon Fiber Properties 

Tensile Modulus (GPa) 240 ISO 10618
Tensile Strength (MPa) 4500 ISO 10618
Elongation (%) 1.5 ISO 10618


Structural Epoxy for Carbon Fiber 

Fortec 4550 LPL Carbon Gaurd Hi-Modulus Fiber Matrix is a 100% solids, solvent-free, two-component MOISTURE INSENSITIVE EPOXY. Fortec 4550 Fiber Matrix is a low viscosity epoxy for wetting and use with carbon fiber for structural repairs.

Epoxy Advantages

  • Easy mix ratio: 2 Parts A to 1 Part B by Volume
  • Long Pot Life with rapid strength development
  • Provides high early strength and excellent adhesion to most structural materials
  • Insensitive to moisture before, during, and after cure
  • Low-temperature cures - As low as 40oF (4oC)

PHYSICAL PROPERTIES

  • Fortec 4550 LPL Hi-Modulus Fiber Matrix is a 100% solids, solvent-free, two-component MOISTURE INSENSITIVE EPOXY. Fortec 4550 Fiber Matrix is a low viscosity epoxy for wetting and carbon fiber for structural repairs.
  • Moisture Insensitive & low-temperature cure
  • #4550 LPL Fiber Matrix Structural Epoxy

Bulk carbon fiber fabric 600GSM kit for foundation wall reinforcement. This Bulk kit will allow for an upgrade to 150 ft or 50M of coverage. ideal for irregular bowed concrete foundation walls and corner crack repair.
 
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